Optimal industrial output requires uninterrupted operations with a lower frequency of downtimes.
Downtime and operational interruptions slow down production in industries. The major reason for downtime is machine failure caused by voltage fluctuations. In this article, we will shed light on the issues and how a servo stabilizer can resolve the problem.
Overview of downtime
Downtime is an important issue slowing down the economy of the country. As per the survey conducted by ABB in 2021, 88 percent of industries face unplanned downtime at least once a month. In comparison, the global average is 69 percent.
The cost of downtime per hour is 70 lakhs INR in comparison to 1.3 crore gobally. The statistics show that the frequency of downtime is higher in India, but the cost is lower.
Causes of downtime
Besides damage to machines caused by voltage fluctuations and power outages, there are other related reasons for downtime.
Instead of being well prepared for the downtime, the industries are reactive to it. They repair the machinery only when the damage has already happened.
Lack of preventive measures and strong infrastructure also contribute to the frequency of downtime.
Impact of voltage fluctuation
Machine damage: With advancement in technology, the machines are highly sophisticated and sensitive. Voltage fluctuations can cause severe damage to the equipment. This will increase the repair frequency and maintenance cost.
Less efficiency: Even if the machines are not damaged, voltage fluctuations can reduce their efficiency. It will increase energy consumption and lower productivity.
Frequent downtime: High fluctuation in voltage can cause a power outage and halt all operations in the industry. This incurs heavy financial losses.
Low-quality production: With regular interruptions in power supply, the quality of production is also lowered. Which further results in defective products and customer dissatisfaction.
Solution
The best way to handle industrial downtime and interruptions is to prevent it. Dealing with the major reasons, like damage to the machinery caused by voltage fluctuation and power outages, can reduce the frequency of downtime significantly.
A reliable servo voltage stabilizer can protect machinery from voltage fluctuations and prevent outages.
Why to install servo stabilizers in industries?
Servo stabilizers play an important role in reducing the effects of voltage fluctuations.
Regulation: It maintains voltage supply, making sure the machine is getting the right power supply.
Protection: The stabilizer protects sensitive equipment from damages caused by sudden spikes and dips of voltage levels.
Noise reduction: They help smooth the performance of machines, thus reducing the noise of the inner mechanism.
Efficiency: With optimal power supply, the devices work at their peak and deliver the best outputs.
Less maintenance: With fewer damages to the machines, the repair frequency and maintenance costs dip down.
Boost productivity: With fewer interruptions and downtime, the overall productivity of the production unit is boosted.
How to pick the right servo stabilizer?
Selecting the right servo stabilizer for your industrial setup could be a challenging task. Here are few considerations for the right fit.
Capacity: First measure the total load of your setup and buy and match it with the servo stabilizer’s capacity. Try to pick a stabilizer with slightly higher capacity than your total load.
Range: It should be able to regulate a wide range of input voltage.
Reaction time: The response time to a surge or dip in voltage levels must be fast.
Efficiency: Buy a servo stabilizer that is durable and built with high-quality components.
Maintenance Cost: Check the maintenance cost of the stabilizer. It should be easy to use and maintain.
Brand: Pick a stabilizer offer by good brands for reliability and customer service.
Conclusion:
Optimal industry output needs uninterrupted peak performance of its production unit. Which means lesser downtime and full capacity production.
The major cause of downtime and power outages in India is damage caused to machines by voltage fluctuations. Other notable causes are lack of preventive measures and poor infrastructure.
The best solution to the problem is installing a reliable servo stabilizer in your industrial setup. The servo stabilizer will regulate the fluctuations, prevent damage to machines, and optimize production efficiency and quality.
For selecting a reliable stabilizer, you must consider factors like the capacity of the stabilizer, its input voltage range, efficiency, brand, and maintenance cost.